Jacob Hatherell
Exploring the potential for a FEA-based design of experiments to develop design tools for bulk-metal joining processes
Hatherell, Jacob; Marmier, Arnaud; Dennis, Grant; Curry, Will; Matthews, Jason
Authors
Arnaud Marmier Arnaud.Marmier@uwe.ac.uk
Senior Lecturer in Mechanical Engineering
Grant Dennis
Will Curry
Dr Jason Matthews Jason.Matthews@uwe.ac.uk
Senior Lecturer in Automotive Manufacturing
Abstract
Over the last 20 years, finite element analysis (FEA) has become a standard analysis tool for metal joining processes. When FEA tools are combined with design of experiments (DOE) methodologies, academic research has shown the potential for virtual DOE to allow for the rapid analysis of manufacturing parameters and their influence on final formed products. However, within the domain of bulk-metal joining, FEA tools are rarely used in industrial applications and limit DOE trails to physical testing which are therefore constrained by financial costs and time. This research explores the suitability of an FEA-based DOE to predict the complex behaviour during bulk-metal joining processes through a case study on the staking of spherical bearings. For the two DOE outputs of pushout strength and post-stake torque, the FEA-based DOE error did not exceed ±1.2% and ± 1.5 Nm respectively which far surpasses what was previously capable from analytically derived closed-form solutions. The outcomes of this case study demonstration the potential for FEA-based DOE to provide an inexpensive, methodical, and scalable solution for modelling bulk-metal joining process
Citation
Hatherell, J., Marmier, A., Dennis, G., Curry, W., & Matthews, J. (2023). Exploring the potential for a FEA-based design of experiments to develop design tools for bulk-metal joining processes. In Proceedings of the Design Society (1815-1824). https://doi.org/10.1017/pds.2023.182
Conference Name | 24th International Conference on Engineering Design (ICED23) |
---|---|
Conference Location | Bordeaux, France |
Start Date | Jul 24, 2023 |
End Date | Jul 28, 2023 |
Online Publication Date | Jun 19, 2023 |
Publication Date | Jul 31, 2023 |
Deposit Date | Aug 2, 2023 |
Publicly Available Date | Aug 3, 2023 |
Publisher | Cambridge University Press |
Volume | 3 |
Pages | 1815-1824 |
Series ISSN | 2732-527X |
Book Title | Proceedings of the Design Society |
DOI | https://doi.org/10.1017/pds.2023.182 |
Public URL | https://uwe-repository.worktribe.com/output/11001549 |
Files
Exploring the potential for a FEA-based design of experiments to develop design tools for bulk-metal joining processes
(1 Mb)
PDF
Licence
http://creativecommons.org/licenses/by-nc-nd/4.0/
Publisher Licence URL
http://creativecommons.org/licenses/by-nc-nd/4.0/
You might also like
A hybrid approach to support robotic polishing process planning
(2023)
Book Chapter
GA-AHP Method to support robotic polishing process planning
(2022)
Journal Article
Mimicking condylar knee to design bio-inspired robotic knee joint based on magnetic resonance imaging
(2022)
Conference Proceeding
Downloadable Citations
About UWE Bristol Research Repository
Administrator e-mail: repository@uwe.ac.uk
This application uses the following open-source libraries:
SheetJS Community Edition
Apache License Version 2.0 (http://www.apache.org/licenses/)
PDF.js
Apache License Version 2.0 (http://www.apache.org/licenses/)
Font Awesome
SIL OFL 1.1 (http://scripts.sil.org/OFL)
MIT License (http://opensource.org/licenses/mit-license.html)
CC BY 3.0 ( http://creativecommons.org/licenses/by/3.0/)
Powered by Worktribe © 2024
Advanced Search