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Advancing manufacturing maintenance with mixed reality: Integrating HoloLens 2 in the Siemens-Festo Cyber-Physical Factory

Delgado-Bellamy, Daniel; Al-Shibaany, Zeyad; Zaidi, Yaseen; Farooq, Abdul

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Authors

Zeyad Al-Shibaany

Yaseen Zaidi Yaseen.Zaidi@uwe.ac.uk
Senior Lecturer in Systems Engineering

Abdul Farooq Abdul2.Farooq@uwe.ac.uk
Associate Director (Human-Centric Robotics)



Abstract

Globalisation and digitalisation are making digital transformation inevitable, and current workforce skills and artificial intelligence regulations are not ready for the demands of a new era of smart manufacturing. Alternatively, Mixed Reality (MR) technology, which integrates real-world and computer-generated environments, offers digital transformation support by providing immersive digital spaces with unique multimodal interactions. However, the maturity of MR technology requires enhancement, particularly in its software architecture for real manufacturing applications. This study demonstrates the implementation of HoloLens 2 MR interactions within the Siemens-Festo Cyber-Physical Factory system, specifically for the offset calibration of an infrared sensor. The developed software architecture, MR functionalities, and performance data obtained from the Unity profiler suggest that there are significant opportunities for software optimisation to achieve real-time and seamless data visualisation. However, the application-specific nature of the optimisation increases the dependence on software experts thus the cost to design and maintain HoloLens 2-based manufacturing applications. Consequently, this also raises challenges for the standardised development of MR applications in the industry.

Presentation Conference Type Conference Paper (published)
Conference Name 2024 10th International Conference on Virtual Reality (ICVR)
Start Date Jul 24, 2024
End Date Jul 26, 2024
Acceptance Date Jun 20, 2024
Online Publication Date Feb 7, 2025
Publication Date Feb 7, 2025
Deposit Date Mar 7, 2025
Publicly Available Date Mar 11, 2025
Peer Reviewed Peer Reviewed
ISBN 9798350364248
DOI https://doi.org/10.1109/ICVR62393.2024.10869065
Keywords Mixed Reality, Software Architecture, Digital transformation, Multimodal interaction, User interface, Operator 4.0
Public URL https://uwe-repository.worktribe.com/output/13919836
Publisher URL https://ieeexplore.ieee.org/abstract/document/10869065

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