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A Review on the Mechanical Modeling of Composite Manufacturing Processes

Baran, Ismet; Cinar, Kenan; Ersoy, Nuri; Akkerman, Remko; Hattel, Jesper H.

Authors

Ismet Baran

Kenan Cinar

Nuri Ersoy Nuri3.Ersoy@uwe.ac.uk
Senior Lecturer in Mechanical Engineering

Remko Akkerman

Jesper H. Hattel



Abstract

© 2016, The Author(s). The increased usage of fiber reinforced polymer composites in load bearing applications requires a detailed understanding of the process induced residual stresses and their effect on the shape distortions. This is utmost necessary in order to have more reliable composite manufacturing since the residual stresses alter the internal stress level of the composite part during the service life and the residual shape distortions may lead to not meeting the desired geometrical tolerances. The occurrence of residual stresses during the manufacturing process inherently contains diverse interactions between the involved physical phenomena mainly related to material flow, heat transfer and polymerization or crystallization. Development of numerical process models is required for virtual design and optimization of the composite manufacturing process which avoids the expensive trial-and-error based approaches. The process models as well as applications focusing on the prediction of residual stresses and shape distortions taking place in composite manufacturing are discussed in this study. The applications on both thermoset and thermoplastic based composites are reviewed in detail.

Citation

Baran, I., Cinar, K., Ersoy, N., Akkerman, R., & Hattel, J. H. (2017). A Review on the Mechanical Modeling of Composite Manufacturing Processes. Archives of Computational Methods in Engineering, 24(2), 365-395. https://doi.org/10.1007/s11831-016-9167-2

Journal Article Type Article
Acceptance Date Jan 6, 2016
Online Publication Date Jan 20, 2016
Publication Date Apr 1, 2017
Journal Archives of Computational Methods in Engineering
Print ISSN 1134-3060
Electronic ISSN 1886-1784
Publisher Springer (part of Springer Nature)
Peer Reviewed Peer Reviewed
Volume 24
Issue 2
Pages 365-395
DOI https://doi.org/10.1007/s11831-016-9167-2
Keywords residual stress, fiber volume fraction, composite part, fiber bragg grating sensor, shrinkage strain
Public URL https://uwe-repository.worktribe.com/output/901193
Publisher URL http://dx.doi.org/10.1007/s11831-016-9167-2

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